Basic Info.
Application
Non Woven Mask
Automatic Grade
Semi-Automatic
Service Provided
Life Time Support
Product Description
Equipment introduction: Play and slice of the sealing machine is used to slice the sealing production except welding ears fully automatic machine, using ultrasonic technology, will be 3 ~ 5 layers of PP non-woven fabric and activated carbon and filtration material adhesion, and the shear fold masks ontology, change different mould, machinable KN95, KKN95, 3 m, 9001, 9002, masks, etc. According to use different raw materials, the production of masks can achieve such as FFP1 and FFP2, KN95 different standards. Ear for elastic nonwoven fabric, make the wearer ear comfortable, no pressure. Mask filter cloth layer filtration effect is good, perfect fit people face, can be used in construction, mining industry such as pollution. This machine is mainly used for KN95 folding mask forming, automatic bridge of the nose, folded automatically, automatic welding products radian, finished cut off automatically, automatic eliminate waste, finished product output automatically. Completely achieved on one machine in addition to the ear welding automatic production, the whole machine is only need one manual operation and charge to weld ear location.
Workflow interface: 1. The manual trolley is pushed onto the belt line at the feeding position. - The belt line drives the whole stacking tray to the tray lifting mechanism
- The gantry reclaimer mechanism grasps the product position clamp
- The platform drives the clamp to the detection position to start detection.
- According to the result of the judgment, product blanking starts: ok material is grabbed and placed on the sub-packaging line to start packaging, and NG material is placed on the NG runner to collect.
Main Structure of Equipment NO | Part name | Quantity | Remarks |
1 | Unwinding mechanism | 6 Sets | |
2 | Nose strip unwinding mechanism | 1 Sets | |
3 | Bridge straightening mechanism | 1 Sets | |
4 | Driving and cutting mechanism of nose beam | 1 Sets | |
5 | Material cutting mechanism of ultrasonic roll welding edge sealing | 1 Sets | |
6 | Printing mechanism | 2 Sets | Optional |
7 | Fabric drive mechanism | 2 Sets | |
8 | Melting and cutting mechanism for valve nozzle hole | 1 Sets | Optional |
9 | Folding mechanism | 1 Sets | |
10 | Labeling mechanism or code spraying | 1 Sets | Optional |
11 | Bridge of nose wire welding mechanism | 1 Sets | |
12 | Ear band welder mechanism | 2 Sets | |
13 | Blanking line | 1 Sets | |
14 | Operating system | 1 Sets | |
15 | operation panel | 1 Sets | |
Main Technical Parameters - Overall machine table size: (L×W×H): Please refer to the equipment outline dimension drawing for details.
- Appearance color: computer white
- Voltage: AC220V, 50Hz / 60Hz, 1P
- Production efficiency: 40-50 PCS/min power consumption: 13KW
- Weight of equipment: ≤5000kg, ground bearing ≤500kg/m2
- Compressed air: 0.5-0.7Mpa, using flow rate of about 300L/min
- Operating environment: temperature 10-35 °c, humidity 5-35%HR, no flammability, corrosive gas, no dust (cleanliness not less than 100, 000)
- Folding symmetry: +/-2mm
- Equipment failure rate: 2% (referring to equipment failure)
Functions and characteristics of the equipment: - The whole machine is made of aluminum alloy structure, beautiful, solid and rust free;
- PLC program control, with photoelectric detection, automatic production counting function, high stability, low failure rate, easy to manage and control;
- There is an automatic abnormal alarm and shutdown device. All the feeding systems have an automatic abnormal alarm and shutdown device (such as fabric, nose line and ear band). Any raw material without material will be automatically alarmed and shutdown, and there will be no residual products of masks without nose line caused by the equipment still running after nose line is used up.
- The intelligent degree is high, all parameters can be adjusted, and the operation interface is simple and easy to learn.
- The mold is replaced by extraction, which can quickly replace the mold. The folding mask body such as N95, KN95, 3M, 9001, 9002 can be processed in one step.
- Advanced feeding and receiving devices are easy to adjust and convenient to change materials.
Characteristics of production line - The equipment has good compatibility and can be compatible with masks of various specifications.
- Intelligent tension control can better ensure more balanced feeding of raw materials.
- Intelligent control of equipment, real-time monitoring of production line performance indicators, good stability.
- All units and equipment move in coordination and produce continuously in running water.
- Intelligent detection, fault warning prompt, operation and maintenance easily
- The equipment is beautiful in appearance, firm and durable.
- The frame is made of aluminum alloy and bright chrome steel with light and beautiful appearance.
- Automatic counting can effectively control production efficiency and production progress.
- PLC control system, touch screen setting, simple and fast operation, stable and reliable operation
- Pull the cylinder into the material, positioning is more accurate, the width of raw materials can be controlled to a minimum, and the cost is saved.
- The length and size of finished products are controlled uniformly with deviation of 1 mm, which can effectively control the length of finished products.
- The equipment has a high degree of automation and has low requirements on operating staff. It only needs to place materials and sort out finished products.
- The automatic ultrasonic welding wheel is made of imported alloy steel Cr12, which prolongs the service life of the mould and makes it wear-resistant and durable.
Address:
No. 9 Hongshan Road, Jintan District, Changzhou, Jiangsu
Business Type:
Manufacturer/Factory
Business Range:
Chemicals, Industrial Equipment & Components, Manufacturing & Processing Machinery, Packaging & Printing
Management System Certification:
ISO 14001
Company Introduction:
JIANGSU WINLONG PHARMACEUTICAL MACHINERY Co., Ltd, stock code: 836556), founded in 2003, is located in the Yangtze river delta economic development zone of jintan changzhou area, mainly engaged in pharmaceuticals, health care products, food industry intelligent workshop overall solution and fall to the ground of turnkey engineering and pharmaceutical packaging machinery products manufacturing, sales and import and export business for the integration of high-tech enterprises, China pharmaceutical equipment industry association member units.
"To participate in international competition, to be better and stronger" is an important strategic goal of Veyron Technology. The company attaches great importance to independent innovation, the technology and quality of products in the leading position in the domestic industry, with leading technological innovation ability and high-quality staff team to provide domestic and foreign customers with a large number of packaging production line automation of the overall personalized plan, has and is applying for a number of invention patents. And actively respond to "Made in China 2025" to promote enterprise industry 4.0 system engineering project, to create value for customers.
Factory main products: Automatic aseptic filling production line, hand sanitizer filling line, filling and packing line, automatic sterile eye drops filling line, sterile care solution production line, sterile vial of cilantro production line, production linkage line of sterile lyophilized production line, High capacity injection production line, reagent bottle filling production line, gel special material filling line, Corkscrew dew bottle mouth class filling line, spray liquid and gas filling line, oral liquid production line, juice, oil etc food filling production line etc.
Heart health, good faith world. Standing at a new historical starting point, facing new development opportunities, the veyron will, as always, keep pace with The Times, with confidence, innovation, and endeavoring to brave in the face of difficulties and challenges, to promote the pharmaceutical equipment from "made in China" to "created in China", the cause of human health, for casting the monument of China pharmaceutical equipment industry, and continue after the hard work!
Our factory is willing to cooperate with the world wide medical & food manufacturers sincerely.